Low backlash right position servo worm reducer
high precision worm gear is an ideal replacement for precision planetary gearbox,the gear manufacturer may substantially reduce the price tag on using precision planetary gearbox
The designer’s ideal solution is to rotate 90 degrees to set up the servo motor travel systems
Worm shaft found in series can be driven by 1 motor to attain synchronous outcome of multiple worm wheels. It has been used in automated polishing mobile phone shell and other equipments
Servo worm gear models have three types : 45 – 50 – 55 – 63 – 75 – 90 ,with dual lead worm drive.Left and best suited flank of worm shaft using different lead angle,leading to tooth thickness gradual transformation,To enable you to move worm shaft and adjust backlash.
Low backlash Features :
— Worm gear gyration backlash can be adjusted to significantly less than 1 arc.
— Reducer could be re-adjusted the gap after using .
— Input with coupling : reliable without backlash .
— Output working with conical clamping ring couplings : reliable without backlash.
Precision rotary motion
— Reducing the noise and vibration that is caused by the strain change and the change of cutting force.
— reducing the noise and impact that is due to the corotation and reverse.
— By reducing worm abrasion.
— Increasing worm output response velocity .
Precision Indexing device
— CNC machine, assembly line, cutting machine, transmitting lines, etc.
— Indexing device,accurate studying mechanism require accurate activity occasions .
Speed changing situations
— Reducing the noises and the impact that is due to speed change.
— Lowering the worm abrasion that’s caused by speed changes.
Low rotation Make decision :
The following headings contain information on essential elements for selection and correct use of gearbox.
For particular data on the gearbox collection,start to see the relevant chapters.
1、Rated output torque
The torque that can be transmitted consistently through the output shaft, with the apparatus unit operated under something factor fs = 1.
The torque demand predicated on application requirement. It is recommended to be equal to or significantly less than torque Mn2 the gearbox under review is rated for.
Computational torque value to be utilized when selecting the gearbox. It is calculated considering the expected torque Mr2 and service issue fs, as per the relationship here after:
1、Rated input power
The parameter are available in the gearbox rating charts and represents the KW which can be safely transmitted to the gearbox, predicated on input speed n1 and service factor fs= 1.
2、Rated output power
This value may be the power transmitted at gearbox output. it might be calculated with the next formulas:
Efficiency is a good parameter that includes a major effect on the sizing of certain applications, and basically depends on gear pair designelements.
The mesh data table on page 9 shows dynamic efficiency (n1=1400)and static efficiency values.
Remember that these values are just achieved after the unit has been run in and reaches the working temperature.
The dynamic efficiency may be the relationship of power delivered at output shaft P2 to power applied at input shaft P1:
Efficiency obtained at start-up of the gearbox. Although that is generally not significant factor for helical gears, it can be instead critical when selecting worm gearmotors working under intermittent duty.
SERVICE FACTOR [ fs ]
The service factor (fs ) is determined by the operating conditions the gearbox is subjected to the parameters that require to be taken under consideration to choose the most sufficient servies factor appropriately comprise:
1. type of load of the operated equipment : A – B – C
2. length of daily functioning time: hours/day(△)
3. start-up frequency: starts/hour (*)
TYPE OF LOAD: A good – uniform, fa≤0.3
B – average shocks, fa≤3
C – hefty shocks, fa≤10
–Je(kgm2) moment of the external inertia reduced at the get shaft
–Jm(kgm2) instant of inertia of motor
–If fa>10 please contact our Technical Service
A good -Screw feeders for light supplies, admirers, assembly lines, conveyor belts for light materials, little mixers, lifts, cleaning equipment, fillers, control machines.
B -Winding equipment, woodworking machine feeders, things lifts, balancers,threading equipment, channel mixers, conveyor belts for heavy materials,winches, sliding doors, fertilizer scrapers, packing equipment, cement mixers, crane mechanisms, milling cutters, folding machines, equipment pumps.
C -Mixers for heavy materials, shears, presses, centrifuges, rotating helps, winches and lifts for large materials, grinding lathes, stone mills, bucket elevators, drilling machines, hammer mills, cam presses, folding devices, turntables, tumbling barrels, vibrators, shredders.
series includes a 90 degree input via helical bevel gear,and its large tapered roller bearings also try to make it ideal for great radial and axial forces. PAR right position reducer features an exceptionally short, light but rigid housing and complete compatibility with standard engine adapters.PAR right position planetary gearbox combines the features of a compact right position gearbox and those of a typical planetary gearbox.Highest Accuracy, Highest Torque and Calm Operation are given by 100% optimized Helical Gearing.
With the compact structure but powerful design, PAR right angle planetary gearbox is ideal option for action control applications wherein the energy flow needs to be redirected. So it can support users to save lots of the running expense and increase the transmission performance. The input flange measurements of PAR right angle gearbox is open to be customized, subsequently, it is compatible with any brands of the servo brushless DC motors, motors and stepper motors.
1) High quality aluminum alloy die cast gearbox
2) High precision worm equipment and worm shaft
3) Less noise and lower temperature increase
4) Easy installation and linking, high efficiency
5) Power: 0.06-16 kW
6) Output torque: 1.8-1, 596 N. M
Output speed: 14-280rpm
If Double Gearbox, output rate: 0.3-14rpm.
7) Ratio: 5-100
8) Inner packing: Carton; Outer packing: Plywood circumstance.
9) Model amount: RV 030, 040, 050, 063, 075, 090, 110, 130, 150
1,Worm equipment gyration backlash could be adjusted to significantly less than 1 arc.
2,Reducer could be re-adjusted the gap after working with.
3,Insight with coupling : reliable without backlash.
4,Output working with conical clamping ring couplings : reliable without backlash.
5,Torque up to 7300Nm.
6,With servo coupling input.
7,Shrink disc(optional) for easy intergration.
8,Dual lead worm drive.
9,The ideal solution to reduce costs in servomotor application instead of bevel planetary gearheads.