Product Description
CHINAMFG SG7-ML black carbon steel good shock buffering capability and insulation curved jaw-type flexible coupling
What is a coupling:
A Coupling is a mechanical element used to connect 2 shafts or drives so that they can transmit rotation or motion. Couplings are usually used to solve the problem of alignment between different coaxes, while allowing a certain degree of axial, radial or angular error, thus ensuring a stable transmission effect.
Coupling is widely used in the shaft transmission of various mechanical devices, such as water pump, fan, compressor, hydraulic machinery, petroleum machinery, printing machinery, textile machinery, chemical machinery, mining machinery, metallurgical machinery, steam turbine, piston type power mechanical transmission system, tracked vehicles, generator sets of high-speed high-power mechanical transmission system, through dynamic balance, Couplings are widely used in high-speed transmission shafting.
Advantages of Shangkun coupling:
Strong ability to compensate two-axis dislocation and radial displacement, can achieve a large range of axial, radial and angular displacement in a small space, simple structure, easy to maintain.
obvious damping effect, no noise, no wear, can work in harsh environment.
High transmission efficiency, up to 99.86%, especially suitable for high-speed high-power transmission.
simple structure, light weight, small size, convenient disassembly, without moving the machine can be assembled and disassembled, without lubrication.
Speed can be accurately transmitted, no slip, can be used for precision machinery transmission.
FAQ:
Q. Are you a factory ?
A :Yes, we are factory and we specialized in industrial locks more than 10 years.
Q.Do you provide samples? Is it free or extral ?
A: Yes , we could offer the samples for free charge but do not pay the cost of freight .
Q . What’s your packing?
A:two type: paper box :30 pcs in 1 carton,blister: 6pcs in 1 middle box, 4middle boxes in 1 carton
Q. What’s your terms of payment ?
A: 30% deposit , 70% balance before shipment.
Q. What’s your delivery time ?
A:7-15days after receiving the order for standard products.
Q.Can we visit your factory?
A:You are welcome to visit our factory , just inform us before you coming, we will give you some information about how to get there.
Thank you for your visit our product
Company:Xihu (West Lake) Dis.Guan ShangKun Industrial Technology Co.,LTD
Address: No.39, Shi Chang Road ,Zhuan Yao Industrial Area, Xihu (West Lake) Dis.Cheng District, Xihu (West Lake) Dis.Guan, ZheJiang , China
Attn: Phoebe
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Use of Jaw Couplings in Corrosive or Harsh Environments
Jaw couplings can be used in certain corrosive or harsh environments, but the choice of materials and design should be carefully considered to ensure the coupling’s performance and longevity. Here’s how jaw couplings can be utilized in such environments:
- Material Selection: For corrosive environments, it is essential to choose materials that can withstand the specific chemicals or substances present. Stainless steel or other corrosion-resistant alloys are commonly used in jaw couplings to ensure resistance to rust and corrosion. These materials protect the coupling from degradation caused by exposure to corrosive elements.
- Sealing Mechanism: In harsh environments where contaminants or particles may be present, proper sealing becomes crucial. Many jaw couplings have various sealing options to prevent foreign materials from entering the coupling and affecting its performance. Seals can help keep the coupling’s interior clean and protect it from damage due to harsh substances.
- Environmental Protection: In applications where the coupling is exposed to harsh elements, it might be beneficial to utilize protective covers or guards. These can shield the coupling from direct contact with abrasive materials or chemicals, further extending its lifespan in challenging conditions.
- Regular Maintenance: In corrosive or harsh environments, proper and regular maintenance is crucial. Cleaning and inspecting the coupling periodically can help identify any signs of wear or damage and allow for timely replacements or repairs, minimizing the risk of failure in service.
While jaw couplings can be used in certain corrosive or harsh environments, it is essential to assess the specific conditions and requirements of the application carefully. In some instances, alternative coupling types or additional protective measures may be more suitable to ensure optimal performance and longevity. Consulting with coupling manufacturers or engineering experts can provide valuable insights in selecting the most appropriate coupling for a given environment.
How does a jaw coupling help in power transmission efficiency?
A jaw coupling plays a significant role in enhancing power transmission efficiency in mechanical systems. It achieves this by incorporating several design features that minimize energy losses and maximize the transfer of power from one shaft to another. Here are some ways in which a jaw coupling helps improve power transmission efficiency:
- Mechanical Flexibility: Jaw couplings utilize a flexible elastomer spider as the connecting element between the two shafts. This elastomer spider allows for a certain degree of angular and parallel misalignment between the shafts without imposing significant additional loads on the connected equipment. The mechanical flexibility of the elastomer helps reduce the generation of excess heat and vibration, thereby optimizing power transmission efficiency.
- Vibration Damping: The elastomer spider in a jaw coupling also acts as a vibration-damping element. It absorbs and dissipates vibrations generated during the operation of rotating machinery. By dampening vibrations, the coupling reduces energy losses due to mechanical oscillations, which can otherwise decrease the overall power transmission efficiency.
- Shock Absorption: In addition to damping vibrations, jaw couplings can handle sudden shocks and impacts that may occur during equipment operation. The elastomer spider’s ability to absorb shocks prevents sudden force spikes from propagating through the system and helps maintain steady power transmission, thus improving overall efficiency.
- Reduced Friction: The design of jaw couplings minimizes sliding friction between the shafts and the coupling components. This reduced frictional resistance results in lower energy losses and less heat generation during power transmission, contributing to higher efficiency in the system.
- Torsional Wind-Up Compensation: When torque is transmitted through the shafts, there can be some degree of torsional wind-up or twist in the coupling. Jaw couplings can compensate for this torsional movement, ensuring that the transmitted power reaches the intended equipment without significant losses due to torsional deformation.
- Simple and Robust Design: Jaw couplings have a simple construction, typically consisting of two hubs and an elastomer spider. This straightforward design reduces the number of moving parts and potential points of failure, resulting in a robust and reliable coupling. A reliable coupling minimizes the risk of power losses due to mechanical inefficiencies or breakdowns, thus improving overall power transmission efficiency.
In summary, a jaw coupling enhances power transmission efficiency by providing mechanical flexibility, vibration damping, shock absorption, reduced friction, and torsional wind-up compensation. Its simple and robust design further contributes to reliable power transmission. When selecting a jaw coupling for a specific application, it is essential to consider factors such as torque requirements, operating conditions, and misalignment compensation to ensure optimal efficiency and performance in the system.
How Does a Jaw Coupling Protect Connected Equipment from Shock Loads and Vibrations?
Jaw couplings are designed to provide some level of flexibility, which allows them to absorb shock loads and dampen vibrations in mechanical systems. The unique design of jaw couplings contributes to their ability to protect connected equipment in the following ways:
- Spider Element: The spider element, typically made of elastomeric material, serves as a mechanical fuse in the jaw coupling. When the system experiences shock loads or vibrations beyond the coupling’s rated capacity, the spider element can deform or fail in a controlled manner, protecting the connected components from damage.
- Torsional Wind-Up: In the presence of torsional vibrations or sudden torque fluctuations, the elastomeric spider can act as a torsional buffer, absorbing and dissipating the energy to prevent it from reaching the connected equipment.
- Misalignment Compensation: Jaw couplings can tolerate a degree of angular, parallel, and axial misalignment between the shafts. This capability helps minimize stress on the connected components in situations where misalignments might occur due to external forces or dynamic operating conditions.
- Reduction of Resonance Effects: The flexibility of jaw couplings can help mitigate resonance effects that may arise in the system, reducing the risk of resonance-related failures or damages.
It’s important to note that while jaw couplings offer protection against certain shock loads and vibrations, they have their limits. Excessive or repetitive shocks, vibrations, or overloading beyond the coupling’s rated capacity can still lead to premature wear or failure. Therefore, it is essential to select the appropriate size and type of jaw coupling for the application and regularly inspect the coupling for signs of wear or damage. Regular maintenance and inspection help ensure the jaw coupling continues to provide reliable protection to the connected equipment.
editor by CX 2024-04-12