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High pressure rotary screw two stage compression air compressor
Two stage compression features and advantages:
1.The intaked air flow after compressed by the first stage compression, connect with large amount oil mist in the cooling channel then cool fast, and then goes into the second stage compression system to be compressed and discharged under the requirement pressure, much more energy saving than one stage compression type.
2. Adopt German double rotor screw air end, big rotor and low rotary speed designing, the first and the second stage compression rotors are designed in one compression chamber, through different driving gear and driven gear ratio to get the best seal speed of the first stage and the second stage rotors gear top line, greatly improving the air end compression efficiency.
3. Adopt internal spray oil cooling type, enable air isothermal compression, saving energy by 8%.
3. Each stage compression ratio is as low as 3:1, little internal leakage, improving efficiency by15%.
Smaller compression ratio can improve running stability and reliability, high efficiency working, long using life, very low fault rate.
4. The whole unit machine can reach China national level-1 energy efficiency standard.
5. Have fixed speed type (TKL) and permanent magnetic frequency conversion motor one-piece shaft type (TKLYC).
I. TKL series of two stage compression twin screw air compressor
Adopt advanced twin rotor screw air end imported from German and Italy, rate of 5:6, high precision of gear and seal, use SKF bearing and high grade oil seals to ensure the main engine long life and low noise operation. The air end and the diesel / EPT motor is directly connected through the high elastic coupling, no gear, less energy consumption, more air output, high reliability, long service life and low maintenance cost.
II. TKLYC series of Permanent magnetic frequency conversion two stage compression twin screw air compressor
Adopt energy saving permanent magnetic frequency conversion screw air end:
1. Adopt One-piece shaft connection structure for the permanent magnetic motor and the air end
★Permanent magnetic Motor’s rotor is directly sleeved on shaft of the air end, embedded integrated direct-connecting structure, without coupling part or transmission gear part, namely one-piece shaft, ensuring of 100% transmission efficiency.
★Taper connection is adopted for motor, and it can be assembled and disassembled very simply.
2. Adopt permanent magnetic frequency conversion EPT motor
★Permanent magnetic frequency conversion motor is the most advanced technical EPT motor, efficiency can be up to 97%, higher by 3%-5% than ordinary motor with frequency conversion device type, saving energy a lot obviously.
★Permanent magnetic EPT motor adopts high temperature resistance rare earth permanent magnet to ensure no demagnetization. Without motor bearing or sleeve, so no need lubricating grease, no need concern alignment problem, compact structure, saving space, convenient use and maintenance.
3. Wide frequency conversion, constant pressure air feeding
★Frequency application scope (0HZ-200HZ) is wide, and motor efficiency under different load is basically constant.
★The motor is big torque, EPT adaptability and loaded startup.
★The whole machine work under frequency conversion state, and can operate frequency modulation according to the client’s actual requirement of air consumption at constant pressure, realizing high efficiency and energy saving.
4. Running stable and reliable
★Machine starting up under frequency conversion state, greatly reducing the impacting to the power grid equipment, avoiding of damage to the EPT equipment and saving EPT energy when starting.
★No need to set working pressure up and bottom limit value, can operate by regulating the frequency at the setting pressure point to stabilize the pressure, so can save EPT energy by 10%-15%.
5. Energy saving a lot obviously
Compared with the fixed speed type compressor, our permanent magnetic frequency conversion compressor can save energy by 30%; compared with the ordinary motor with frequency device type compressor, our compressor can save energy by 5%-10%.
Technical parameter of two stage air compressor (TKLYC type):
| Type | Exhause pressure (Mpa) | Air displacemen (m3/min) | Power (Kw) | Noise (dBa) | Dimensions (mm) | Outlet pipe size | Weight (Kg) |
| TKLYC-15F-II | 0.8/1.0/1.3 | 2.7/2.3/2.2 | 15 | 66 | 1600*900*1300 | G1 1/2 | 800 |
| TKLYC-18F-II | 0.8/1.0/1.3 | 3.5/3.0/2.5 | 18.5 | 66 | 1600*900*1300 | G1 1/2 | 840 |
| TKLYC-22F-II | 0.8/1.0/1.3 | 4.0/3.5/3.0 | 22 | 66 | 1600*900*1300 | G1 1/2 | 860 |
| TKLYC-30F-II | 0.8/1.0/1.3 | 6.4/5.0/4.2 | 30 | 68 | 1800*1500*1510 | G1 1/2 | 1100 |
| TKLYC-37F-II | 0.8/1.0/1.3 | 7.0/6.0/5.5 | 37 | 68 | 1800*1500*1510 | G1 1/2 | 1100 |
| TKLYC-45F-II | 0.8/1.0/1.3 | 9.5/8.8/8.1 | 45 | 68 | 1800*1500*1510 | DN50 | 2200 |
| TKLYC-55F-II | 0.8/1.0/1.3 | 11.5/10.9/10.5 | 55 | 68 | 2300*1400*1800 | DN50 | 2600 |
| TKLYC-75F-II | 0.8/1.0/1.3 | 16.1/14.5/12.5 | 75 | 68 | 2300*1400*1800 | DN65 | 2850 |
| TKLYC-90F-II | 0.8/1.0/1.3 | 19.8/16.5/13.5 | 90 | 68 | 2470*1700*2571 | DN65 | 2950 |
| TKLYC-110F-II | 0.8/1.0/1.3 | 24.0/19.8/17.2 | 110 | 68 | 3100*1740*2150 | DN80 | 3000 |
| TKLYC-132F-II | 0.8/1.0/1.3 | 28.3/23.2/19.2 | 132 | 70 | 3100*1740*2150 | DN80 | 3100 |
| TKLYC-160F-II | 0.8/1.0/1.3 | 33.3/28.4/23.6 | 160 | 72 | 3460*2040*2200 | DN80 | 5400 |
| TKLYC-185F-II | 0.8/1.0/1.3 | 38.5/33.3/28.4 | 185 | 72 | 3460*2040*2200 | DN80 | 5600 |
| TKLYC-200F-II | 0.8/1.0/1.3 | 41.3/38.5/33.5 | 200 | 75 | 3460*2040*2200 | DN80 | 5800 |
| TKLYC-220F-II | 0.8/1.0/1.3 | 45.5/40.8/37.6 | 220 | 75 | 3720*2220*2200 | DN100 | 6100 |
| TKLYC-250F-II | 0.8/1.0/1.3 | 54.7/44.9/40.3 | 250 | 75 | 3720*2220*2200 | DN100 | 6200 |
Technical parameter of two stage air compressor (TKL type):
| Model | Exhause pressure (Mpa) | Air displacement (m3/min) | Power (Kw) | Noise (dBa) | Dimensions (mm) | Outlet pipe size | Weight (Kg) |
| TKL-45F-II | 0.8 | 9.5 | 45 | 68 | 1800*1500*1510 | DN50 | 2400 |
| 1.0 | 8.8 | ||||||
| 1.3 | 8.1 | ||||||
| TKL-55F-II | 0.8 | 11.5 | 55 | 68 | 1800*1500*1510 | DN50 | 2430 |
| 1.0 | 10.9 | ||||||
| 1.3 | 10.5 | ||||||
| TKL-75F-II | 0.8 | 16.1 | 75 | 68 | 2470*1700*2571 | DN65 | 2700 |
| 1.0 | 14.5 | ||||||
| 1.3 | 12.5 | ||||||
| TKL-90F-II | 0.8 | 19.8 | 90 | 68 | 2470*1700*2571 | DN65 | 2800 |
| 1.0 | 16.5 | ||||||
| 1.3 | 13.5 | ||||||
| TKL-110F-II | 0.8 | 24.0 | 110 | 68 | 2660*1700*2571 | DN65 | 2850 |
| 1.0 | 19.8 | ||||||
| 1.3 | 17.2 | ||||||
| TKL-132F-II | 0.8 | 28.3 | 132 | 70 | 2660*1700*2571 | DN65 | 4150 |
| 1.0 | 23.2 | ||||||
| 1.3 | 19.2 | ||||||
| TKL-160F-II | 0.8 | 33.3 | 160 | 72 | 3460*2040*2200 | DN80 | 5100 |
| 1.0 | 28.4 | ||||||
| 1.3 | 23.6 | ||||||
| TKL-185F-II | 0.8 | 38.5 | 185 | 72 | 3460*2040*2200 | DN80 | 5200 |
| 1.0 | 33.3 | ||||||
| 1.3 | 28.4 | ||||||
| TKL-200F-II | 0.8 | 41.3 | 200 | 75 | 3460*2040*2200 | DN80 | 5250 |
| 1.0 | 38.5 | ||||||
| 1.3 | 33.5 | ||||||
| TKL-220F-II | 0.8 | 45.5 | 220 | 75 | 3720*2220*2200 | DN100 | 6100 |
| 1.0 | 40.8 | ||||||
| 1.3 | 37.6 | ||||||
| TKL-250F-II | 0.8 | 54.7 | 250 | 75 | 3720*2220*2200 | DN100 | 6200 |
| 1.0 | 44.9 | ||||||
| 1.3 | 40.3 |
Our factory and workshop
After sales service:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is one year, the bearing is one year, the wear parts of air intake valve, EPT components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.
Certification and patents of our air compressor
FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!
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The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed EPT parts contained herein are not sponsored, approved, or manufactured by the OEM.
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