helical worm gear motor

Helical-worm gearmotors
Due to their design and from being combined with a helical equipment stage, the helical-worm gearmotors S..DR.. have especially high efficiency. They are also extremely low-noise and thus avoid high noise emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you anticipate a drive solution to impress you using its high level of functionality and efficiency? If so, we would recommend our high-quality helical-worm gearmotors EP to you. These could be implemented individually in the modular system. In this way, they offer you a massive range of sizes, equipment ratios and electric motor sizes.
However, their greatest power is certainly their running smoothness and their incredibly low noise development. A very important factor is certain – With the helical-worm gearmotors EP you are choosing a powerful drive solution that you will hardly also hear.
The overall concept also offers you a lot more practical product characteristics and benefits. These include the significantly higher performance of the helical-worm combinations as opposed to single helical-worm gear products. This is one way you save additional energy in the operation of your systems and are in a position to noticeably reduce ongoing working costs.
You will have the low-noise helical-worm gearmotors EP. – to fit your person requirements – with a wide variety of AC motors. In addition, you can freely configure all of the relevant properties. In this manner, you can effectively utilize all the benefits offered by this mixture of low-noise helical-worm equipment unit and performance-optimized engine. Even greater variance may be accomplished because of the optional flange or foot-mounted style and by choosing between solid and hollow shaft.
Save money and time
By opting for among our gearmotors, you already are saving money and time with this selection and task planning. It is because our modular system allows a multitude of combination options for gear products and motors. You can as a result reduce operating costs, count on a long service life and reap the benefits of simplified maintenance that is characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than single helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm gear unit with our AC motors:
Characteristics
Quiet and dependable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm steering wheel provide exceptional toughness and lengthy service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant light weight aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear units are helical/helical-worm combinations, so they are more efficient than normal helical-worm gear units. Because of their outstanding efficiency, these drives can be used in every industrial sector and customized to individual torque and speed requirements. The reduction ratios afforded by the helical-worm equipment stage and the low noise levels during operation make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique mixture of optimized worm wheel materials with particular lubricants, optimized form, this powerful motor achieves high degrees of effectiveness and torque. The casing machined on all sides enables diverse mounting options. Dual chamber shaft seals are utilized as standard.
The reduced contour design helps it be ideal for implementing applications e.g. in the meals industry. The housing has no recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and surface worm gears: Provides higher efficiencies and better torque capacity in smaller sizes.
Multiple Input Options: Integral gear motors, ” or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric output shafts, mounting pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal installation on five sides or with a torque arm.
Sealed for Washdown: Continues contaminants and water away.
Worldwide Motor: Multiple leads and windings for globally multi volt/Hz requirements in addition modular design to simply accept brakes, encoders or forced cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct angle worm geared motors arranged new requirements for reliability, efficiency and economy with unparalleled features which includes hollow shafts in the smallest sizes. An inverter friendly design provides for easy integration right now and a really future proof option. The EP gear engine offers total flexibility in mounting options includes shaft, base, face, and flange solutions. The engine terminal box could be mounted in alternate positions rotated in 90º steps around the motor frame providing for unparalleled integration possibilities.
EP gear motors comply with North American and International criteria, including NEMA, IEC, CSA, and CE, the EP series permits worldwide acceptance, a true total option for our global clients.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is dust tight and hose proof,and can be used outside or in wet and dusty conditions without the use of additional enclosures. Full rated output is available at the output shaft of the machine.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change 1st after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With included inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Because of the unique combination of optimized worm wheel materials with special lubricants and optimized form, this powerful geared motor achieves high degrees of efficiency and torque. The low contour design makes it ideal for implementing applications e.g. in the meals industry. The housing has no recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a wide selection of compact, durable helical gear drives with long life performance features and simplified maintenance. The utilization of condition of the artwork helical and worm equipment combinations affords optimum performance fulfilling a wide variety of ratio requirements. The 800 BR can be functionally interchangeable with many major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All devices shipped pre-lubed for your unique installation position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and direct input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting output shafts
Double and triple reduction ratios
Flanged or foot mounted
All models adaptable to ground, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient small right-angle geared motor. A favorably priced alternative for the standard jobs expected of a right-angle drive.
5 gear sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC electric motor are directly flange mounted, the pinion is on the motor shaft. This integrated small design is an essential factor for the high precision and the amazing helical worm gear motor stiffness of EP geared motors.
For vector-controlled inverter operation utilization of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are made from case hardened alloy metal and the flanks are precision surface. The worm tires are made from special wear-resistant bronze. Helical worm gears are equipped with a helical equipment. Worm gears with shrink disc, torque limiter, and also adjustable backlash designs are also part of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Efficiency gearboxes in universal style. The housings are manufactured from top quality cast iron. The rugget wall space and internal ribbing ensure extremely torsional stiff and noise dampening housings. The external ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with durable walls and internal ribbing
Extreme torsional resistance and low noise
Case hardened worm shafts and worms with precision surface flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available as solid shaft or hollow shaft
Shrink disc, torque limiter,and also adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG